Federal Standard Field Termination Kits

Field Term Header

PMI has developed a field termination kit for Federal Standard plugs that simplifies the termination procedure and provides a more reliable field-terminated cable.  Kits are available for a full range of Federal Standard plug configurations.  Each kit provides termination materials for one cable end.

In most cases, mounting hardware from the existing cable can be reused for the new termination.  Should new hardware be required, it can be selected from the accessory parts list or from the PMI Components Parts List for a more comprehensive parts selection.  Selecting the proper kit is instrumental in ensuring terminal flare fit to cable diameter.  The PMI HV Cable Specification offers electrical and mechanical details of cable designation codes referred to in the cable diameter type column.

Stock Field Termination Kits
Part Number
Pin Configuration
Flange Diameter
Cable Diameter Sealing Gasket*
Inches MM Type Inches MM Type
H0875 P01 3-pin federal 1-9/16 39.7 small 0.785 20.0 M H0057 P02
H0875 P02 4-pin grid 1-9/16 39.7 small 0.845 21.5 G H0057 P02
H0875 P03 3-pin federal 2-3/16 55.6 large 0.785 20.0 M H0392
H0875 P04 4-pin grid 2-3/16 55.6 large 0.845 21.5 G H0392
H0875 P05 3-pin federal 1-9/16 39.7 small 0.650 16.5 L H0057 P02
H0875 P06 4-pin grid 1-9/16 39.7 small 0.715 18.0 H, I H0057 P02
H0875 P07 3-pin federal 2-3/16 55.6 large 0.605 15.5 A, P H0057 P01
H0875 P08 4-pin grid 2-3/16 55.6 large 0.715 18.0 H, I H0057 P01
H0875 P09 3-pin federal 1-9/16 39.7 small 0.605 15.5 A, P H0057 P02
H0875 P10 3-pin federal 2-3/16 55.6 large 0.650 16.5 L H0057 P01
H0875 P11 4-pin symmetrical 1-9/16 39.7 small 0.845 21.5 K, N H0057 P02
H0875 P12 4-pin symmetrical 2-3/16 55.6 large 0.845 21.5 K, N H0057 P01
H0875 P13 4-pin symmetrical 1-9/16 39.7 small 0.715 18.0 H, I H0057 P02
H0875 P14 4-pin symmetrical 2-3/16 55.6 large 0.715 18.0 H, I H0057 P01
H0875 P15 3-pin federal 1-9/16 39.7 small 0.460 11.7 X H0057 P02
* Other terminal or receptacle sealing gaskets may be better suited for some applications.  See accessory parts list for other selections.

 

Kit Contents (PMI Supplied)
H0051 instruction procedure/drawing heat shrink tubing solder
H0075 installation instructions grounding ring cotton swab
H1434 resin dispensing kit plastic caps (3-4) emory cloth
H0069 insulating compound (1-oz) plastic band  
Plug with flare/contacts assembled terminal gasket  
     
Kit Contents (Field Supplied)
continuity meter wire stripper ruler
trim scissors (curved) soldering iron/gun utility knife
solvent (acetone) heat gun pliers
Accessory Parts List
H0460 skirted cable nut H0111 90-degree split metal strain relief
H0027 P01 spanner cable nut H0112 straight split metal strain relief
H0216 wave washer H1247 molded 45-degree elbow strain relief
H0057 P01 terminal gasket (soft) H0069 P01 insulating compound 1-oz
H0057 P02 terminal gasket (hard) H0069 P04 insulating compound 5.3-oz
H0316 terminal oil seal gasket H1434 resin dispensing kit
H0392 receptacle quad ring    

 

H0875 P01 Field Termination Kit Contents
Typical Field Termination Kit Contents
Variety of Federal Standard Plugs available in Field Termination Kits
Variety of Federal Standard Plugs available in Field Termination Kits