Federal Standard Field Termination Kits
PMI has developed a field termination kit for Federal Standard plugs that simplifies the termination procedure and provides a more reliable field-terminated cable. Kits are available for a full range of Federal Standard plug configurations. Each kit provides termination materials for one cable end.
In most cases, mounting hardware from the existing cable can be reused for the new termination. Should new hardware be required, it can be selected from the accessory parts list or from the PMI Components Parts List for a more comprehensive parts selection. Selecting the proper kit is instrumental in ensuring terminal flare fit to cable diameter. The PMI HV Cable Specification offers electrical and mechanical details of cable designation codes referred to in the cable diameter type column.
| Stock Field Termination Kits | ||||||||
| Part Number |
Pin Configuration |
Flange Diameter |
Cable Diameter | Sealing Gasket* | ||||
| Inches | MM | Type | Inches | MM | Type | |||
| H0875 P01 | 3-pin federal | 1-9/16 | 39.7 | small | 0.785 | 20.0 | M | H0057 P02 |
| H0875 P02 | 4-pin grid | 1-9/16 | 39.7 | small | 0.845 | 21.5 | G | H0057 P02 |
| H0875 P03 | 3-pin federal | 2-3/16 | 55.6 | large | 0.785 | 20.0 | M | H0392 |
| H0875 P04 | 4-pin grid | 2-3/16 | 55.6 | large | 0.845 | 21.5 | G | H0392 |
| H0875 P05 | 3-pin federal | 1-9/16 | 39.7 | small | 0.650 | 16.5 | L | H0057 P02 |
| H0875 P06 | 4-pin grid | 1-9/16 | 39.7 | small | 0.715 | 18.0 | H, I | H0057 P02 |
| H0875 P07 | 3-pin federal | 2-3/16 | 55.6 | large | 0.605 | 15.5 | A, P | H0057 P01 |
| H0875 P08 | 4-pin grid | 2-3/16 | 55.6 | large | 0.715 | 18.0 | H, I | H0057 P01 |
| H0875 P09 | 3-pin federal | 1-9/16 | 39.7 | small | 0.605 | 15.5 | A, P | H0057 P02 |
| H0875 P10 | 3-pin federal | 2-3/16 | 55.6 | large | 0.650 | 16.5 | L | H0057 P01 |
| H0875 P11 | 4-pin symmetrical | 1-9/16 | 39.7 | small | 0.845 | 21.5 | K, N | H0057 P02 |
| H0875 P12 | 4-pin symmetrical | 2-3/16 | 55.6 | large | 0.845 | 21.5 | K, N | H0057 P01 |
| H0875 P13 | 4-pin symmetrical | 1-9/16 | 39.7 | small | 0.715 | 18.0 | H, I | H0057 P02 |
| H0875 P14 | 4-pin symmetrical | 2-3/16 | 55.6 | large | 0.715 | 18.0 | H, I | H0057 P01 |
| H0875 P15 | 3-pin federal | 1-9/16 | 39.7 | small | 0.460 | 11.7 | X | H0057 P02 |
| * Other terminal or receptacle sealing gaskets may be better suited for some applications. See accessory parts list for other selections. | ||||||||
| Kit Contents (PMI Supplied) | ||
| H0051 instruction procedure/drawing | heat shrink tubing | solder |
| H0075 installation instructions | grounding ring | cotton swab |
| H1434 resin dispensing kit | plastic caps (3-4) | emory cloth |
| H0069 insulating compound (1-oz) | plastic band | |
| Plug with flare/contacts assembled | terminal gasket | |
| Kit Contents (Field Supplied) | ||
| continuity meter | wire stripper | ruler |
| trim scissors (curved) | soldering iron/gun | utility knife |
| solvent (acetone) | heat gun | pliers |
| Accessory Parts List | |||
| H0460 | skirted cable nut | H0111 | 90-degree split metal strain relief |
| H0027 P01 | spanner cable nut | H0112 | straight split metal strain relief |
| H0216 | wave washer | H1247 | molded 45-degree elbow strain relief |
| H0057 P01 | terminal gasket (soft) | H0069 P01 | insulating compound 1-oz |
| H0057 P02 | terminal gasket (hard) | H0069 P04 | insulating compound 5.3-oz |
| H0316 | terminal oil seal gasket | H1434 | resin dispensing kit |
| H0392 | receptacle quad ring | ||
